What is Molex Wire Harness Assembly?
What is Molex Wire Harness Assembly?
Blog Article
Molex wiring harness components are electrical components such as wires, cables, connectors, terminals, protective sleeves, etc., assembled into modular systems according to specific design requirements, used to achieve electrical signal and power transmission within or between devices.
Core functions:
Replace disorganized loose wiring and improve wiring efficiency and safety.
Reduce electromagnetic interference (EMI) and signal attenuation.
Simplify the installation, maintenance, and replacement process.
Molex advantages:
Highly customized: Supports customization of harness length, interface type, wiring path, etc.
High reliability: Made of high temperature resistant, corrosion-resistant, and flame-retardant materials, suitable for extreme environments.
Modular design: supports quick insertion and removal, reducing troubleshooting time.
2. Core technology and process of Molex wire harness components
Technical/Process Description Application Scenarios
Precision crimping technology uses automated crimping equipment to ensure a secure connection between terminals and wires, low resistance, and high tensile strength. Automotive sensor wiring harness, industrial equipment wiring harness.
The waterproof and dustproof design adopts IP67/IP68 sealed connectors to prevent liquid and dust from entering. Outdoor equipment and medical equipment wiring harness.
Shielding cable technology uses aluminum foil or woven mesh shielding layer to reduce electromagnetic interference (EMI). High speed data transmission cable harness (such as USB, HDMI).
Laser welding is suitable for micro connectors, ensuring small welding points, high strength, and good conductivity. Consumer electronics and medical equipment wiring harnesses.
3D wiring simulation simulates wire harness layout through software to optimize space occupancy and heat dissipation performance. Complex equipment such as robots and drones.
3. Application cases of Molex wire harness components
Automotive Electronics:
Engine control unit (ECU) wiring harness: connects sensors, actuators, and ECU, requiring high temperature resistance (above 125 ° C) and vibration resistance.
New Energy Battery Management System (BMS) wiring harness: High voltage and high current connectors are used to ensure safe transmission.
Industrial automation:
Robot wiring harness: It needs to be resistant to bending (over 1 million times), oil stains, and support quick plugging and unplugging.
PLC control wiring harness: using shielded cables to reduce signal interference.
Medical equipment:
Surgical robot wiring harness: requires sterility, disinfectant resistance, and supports high-precision signal transmission.
Monitor harness: Flexible cables are used to adapt to patient movement.
Consumer Electronics:
Internal wiring harness of smartphone: miniaturized design, supporting high-speed data transfer (such as USB 3.2).
VR/AR equipment wiring harness: lightweight, anti pull, enhancing user experience.